DC Power Path

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This page shows the path of the DC power as it makes its way through the system.

PV In.JPG (1859544 bytes)

This shows the conduit that houses the 13 pairs of #10 wires from the PV arrays.  It comes into the garage attic from the house attic and feeds into the combiner boxes.

 

PV Combiner Boxes.JPG (2118028 bytes)
These are the three combiner boxes that combine the 13 PV arrays into 3 circuits.  The left and center combiner boxes each combine 4 arrays and the right one combines 5.  The three circuits go down the conduit to the PVGFP box.  Note the conduit coming down between the left and center combiners.  That's the inverter's input feed.

 

PVGFP.JPG (1968206 bytes)
The gray box on the left is the PV Ground Fault Protector (PVGFP) the three PV circuits go through it and over to the DC disconnect.  At the top of the picture you can see two of the combiners.  

To the right of the PVGFP you can see the inverter (bottom) and the bypass switch (top).

 

DC Disconnect.JPG (1916038 bytes)
The box in the center is the DC disconnect.  It contains three 60A breakers, one for each PV circuit, a 250A battery breaker, and a Trimetric battery monitor.  Above it are the three charge controllers.  The PVGFP connects to the charge controllers through the 60 breakers and then the charge controllers connect to the main DC bus.  The inverter's DC leads are connected to the bus and the batteries are connected to the bus through the 250A breaker.

Visible on the left of the picture is the bypass switch (left), inverter (middle) and GTI (bottom) and on the right of the picture you can see the non-critical breaker panel.

 

Charge Controller.JPG (2000584 bytes)
This is one of the charge controllers.  On the top row of its display you can see the volts and amps and watts the circuit is producing.  On the bottom row you can see the amp-hours and accumulated amp-hours.  This was an overcast day, so we are only making 213 Watts on this circuit.

 

Battery Monitor.JPG (1728641 bytes)
In this close up of the DC Disconnect you can see two of the charge controller breakers, the battery breaker and the Trimetric battery monitor.  As you can see our batteries are fully charged.

 

Battery Box.JPG (2097836 bytes)
This is the battery box that contains the four Concorde batteries connected in series to make 48 volts.  The battery box is vented, but the batteries are sealed AGM (Absorbent Glass Mat) type batteries that don't make gas.

 

Battery Box Open.JPG (2008204 bytes)
Here's the box opened up.

 

Battery Box Inside.JPG (1885092 bytes)
This is a close up of the batteries.  The yellow wire is the excess of the battery temperature probe wires.  There are four battery temperature probes.  One for each of the three charge controllers and one for the inverter.  They use the battery's temperature to adjust the charge current so that the battery is treated well.

 

Full System during Install.JPG (2105572 bytes)
This is what it looked like before I closed up the walls after installing the non-critical breaker panel (the left one) and rewiring the critical breaker panel.

 

Power Panel covers off.JPG (2189820 bytes)
This is what some of the things look like with their covers off.

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